Custom Battery Clip Stamping – Progressive Die Metal Contacts
Tingfeng Hardware provides custom battery clip stampings manufactured through progressive die processes in stainless steel and phosphor bronze for battery compartment metal contacts. Our products cover 9V battery snaps, AA/AAA battery clips, coin cell springs, and more, adapting to battery connection needs of various consumer electronics. With 16 years of precision manufacturing experience, we support full-process services from drawing customization to batch delivery.
Product Overview
Battery clip stampings are fundamental components for connecting batteries to circuit boards in consumer electronics. Our products cover 9V battery snaps (including positive and negative terminals), AA/AAA battery compartment positive and negative contacts, and various custom battery clips. Using stainless steel 301 or phosphor bronze, through progressive die stamping and bending forming, we achieve precise contact geometries and stable clamping force. Nickel plating ensures solderability and corrosion resistance. Each battery clip undergoes 100% dimensional inspection and force testing, suitable for remotes, toys, smart locks, power tools, and other battery-powered devices.
Features & Advantages
| Feature |
Advantage to You |
| Multi-model battery compatibility |
Full coverage of 9V snap/AA/AAA/coin cell, one-stop sourcing |
| Stable clamping force design |
Adjustable clamping force 1.0-5.0N, ensuring reliable battery retention |
| Reverse-polarity protection optional |
Customizable reverse-polarity protection design, preventing circuit damage from incorrect battery insertion |
| Nickel plating corrosion protection |
Salt spray test ≥48 hours, suitable for long-term consumer electronics use |
| Progressive die high-volume production |
Stable daily capacity, supporting high-volume consumer electronics purchasing needs |
Product Specifications
| Specification Item |
Detail / Range |
Tolerance / Standard |
| Material Type |
Stainless Steel 301 / Phosphor Bronze / Nickel-Plated Steel |
Per drawing |
| Material Thickness |
0.12 mm -- 0.4 mm |
±0.005mm |
| Clamping Force |
1.0 N -- 5.0 N |
±15% |
| Contact Resistance |
≤ 30 mΩ |
Measured |
| Surface Finish |
Nickel / Tin / Gold Plating |
Thickness controlled |
| Compatible Batteries |
9V / AA / AAA / Coin Cell |
Model dependent |
| Operating Temperature |
-20°C -- +85°C |
Consumer Grade |
| Packaging |
Bulk / Tape & Reel |
As required |
Product Applications
- Remotes: TV remote AA battery clips, AC remote AAA battery springs, universal remote battery compartment contacts
- Smart Locks: Smart lock AA battery compartment springs, fingerprint lock battery connector tabs
- Toys: Electric toy AA battery clips, RC car battery compartment contacts, educational device battery springs
- Power Tools: Cordless screwdriver battery contact tabs, electric toothbrush battery springs, shaver battery clips
Frequently Asked Questions
Can you handle complex custom designs and provide design optimization suggestions?
Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
How do you ensure quality consistency and handle defect issues?
We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
What are your lead times and how do you handle urgent orders?
Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Will I get timely responses and professional support throughout the project?
Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Can you provide material certifications and environmental compliance reports?
Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
How do you protect my designs and intellectual property?
We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
What are your payment terms and MOQ requirements?
We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
